How to Ensure the Life of Your Heavy Equipment
March 22, 2017
Heavy equipment undergoes extreme use over the years, and knowing how to properly maintain it can save a lot a money, time, and effort on your end. One of the most essential aspects of running a successful hydraulic shop Newark NJ is ensuring that all of your machinery is running smoothly so that jobs can be completed without any downtime. When equipment issues arise they can be absolutely devastating, causing havoc and unforeseen schedule changes that otherwise could have been avoided with a bit of planning.
According to the Adiagency website, monitoring your equipment’s vital signs is the first step in ensuring that it will be operational and functioning as designed for years to come. Make sure that operating temperatures and pressure ranges are meeting the specifications listed in the service documentation that was provided with your equipment. If you have trouble locating this information, you may be able to find it online by looking up the model number for the device in question. If you neglect to properly monitor this information the machine is providing you with, you may not know of any underlying issues until it is too late. It also may be harder to trace the root of the problem, since a chain reaction may occur causing other aspects of the equipment to fail.
Many devices make monitoring these levels easy by displaying them on the PLC screen. Although there may be a lot of other indicators on the display, these are the two most important ones to take note of. in addition to these readouts, it is suggested that you invest in a infrared thermometer and take advantage of online resources that can instruct you how to use this instrument properly. Imagine that your system is overheating, then consider that this may be due to higher heat loads that may be caused by a problem with your cooling circuit. In order to determine this you need to know the systems actual heat rejection in order to find the root of the problem.
The next thing to keep an eye on is the operating pressure of your equipment by way of a transducer oil pressure gauge. You may have to install one yourself if you are specific model does not come equipped with one. You’ll also need another device in order to keep track of the charge pressure if your equipment has a closed circuit hydrostatic transmission. It is a good idea to organize this data by date, time, ambient temperature, operating temperatures, and operating pressure.
Apriso Recently published an excellent guide titled 5 Maintenance Tips To Extend Equipment Life and ROI that goes even further into this matter. There it is stated that staying on top of machinery operator training is one of the best ideas to avoid running into equipment issues that affect productivity. The importance of ongoing inspections and checklists to ensure that equipment is operating properly cannot be stressed enough. Even if your equipment is brand-new, you should have these inspections done in order to make sure everything is in working condition before you integrate it into your workflow.